Manufacturing process industries
Digitalization for Energy Efficiency in Energy Intensive Manufacturing Industries
EnergiSpeak focuses on driving digital transformation in the manufacturing industry by leveraging digital technologies. EnergiSpeak Digitalization solutions are seen as crucial tools for addressing climate change, optimizing power-consuming processes, and working towards the decarbonization of the energy model. The concept of Industry 4.0, characterized by intelligent manufacturing, plays a pivotal role in this transformation, integrating automation, data, and renewable energy.
Key Aspects of EnergiSpeak's Digital Transformation Services
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Decision-Making with Machine Learning:
- EnergiSpeak utilizes machine learning technology to process and analyze data sources, providing business foresight.
- The emphasis is on impacting the future of energy management systems through intelligent decision-making.
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Integration of Automation and Digital Technologies:
- While modern plants have automation at the device and unit level, EnergiSpeak enhances integration from devices to networks within and among enterprises.
- Advanced intelligent algorithms enable decision-making, early detection of status changes, and self-optimization.
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Predictive Analytics and Intelligent Algorithms:
- EnergiSpeak employs predictive analytics and intelligent algorithms for early detection of status changes.
- Self-configuration and self-optimization are facilitated, improving both historical and real-time data utilization.
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Accurate Measurements and Asset Monitoring:
- Digital technologies enable more accurate measurements and asset monitoring.
- Predictive analytics enhances optimization and availability of processes.
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Energy Consumption Insights:
- EnergiSpeak's solutions provide accurate information on energy consumption in production processes.
- Smart meters and IoT sensors gather precise data, integrated with advanced analytics for energy efficiency opportunities.
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Energy Savings Estimates:
- EnergiSpeak's experienced team helps estimate the cumulative impact of various digital technologies on energy savings.
- Industry-specific factors and the degree of integration play a crucial role in determining the potential for energy savings.
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Energy Management Services:
- EnergiSpeak's Energy Management services focus on finding and reducing energy waste sources, improving production scheduling, and supporting decentralization for decision-making.
- Advanced practices include monitoring power quality, cost management, energy-aware process design, and more.
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Advanced Analytics on Machine Processes:
- EnergiSpeak's advanced analytics on machine processes in real-time identify and address underlying causes of inefficiencies.
- Timely fault detection and diagnosis significantly improve performance and reduce associated costs.
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Maintenance Schedule Optimization:
- Effective maintenance schedules, enabled by EnergiSpeak's solutions, reduce breakdowns and energy-intensive restarts.
- Accurate and timely fault detection improves overall maintenance effectiveness.
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Optimizing Manufacturing Processes:
- Real-time data, integrated with economic factors, allows for improved scheduling and cost management of manufacturing processes.
- Connectivity to smart grids enables enhanced demand response capacity.
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Smart Demand Response:
- EnergiSpeak's solutions facilitate smart demand response, contributing to efficiency improvements in electricity systems.
- Real-time information flow between grid operators and industrial facilities supports adaptive operational decisions.
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End-to-End Digital Solutions:
- EnergiSpeak's services are end-to-end, integrating energy monitoring systems with plant operational information systems.
- The focus is on increasing value creation through process optimization, higher productivity, and improved product quality.
EnergiSpeak's digitalization efforts aim to enhance manufacturing processes, increase productivity, and achieve sustainability goals. While energy efficiency is a positive outcome, the primary goal is to drive value creation through optimized processes and improved overall efficiency.
